Sales map

There is this fun app for Etsy that shows you where in the world you have sold items to. Here is my map! Apparently I have sold to 39 countries and 47 US states.

Fun!

Wanna try it too? Find the app here.

lost wax casting

I recently took a class in lost wax casting. The basic technique has been around for thousands of years (!) but I expect it is a bit different now compared to then. You make pieces in wax that are to be cast afterwards. You build a tree of the wax pieces (this is called sprueing) and fasten it on the lid of a metal cylinder. When that is done, you fill the cylinder with some kind of plaster and let it harden. You melt away the wax in a kiln, and then fill the empty space with molten metal.

Note that there are different methods and varying equipment that can be used for casting. This is just one way, and not a comprehensive guide!

Working with wax
Wax work has so many possibilities that it is a bit overwhelming. There are different types of wax, some are stiff and hard, some of soft and easy to shape with your fingers, but attract dust and other particles because of their stickiness. You can melt, carve, saw and file wax. You can melt it and pour it into silicone molds. In the picture below there are some blue wax pieces, for instance the flowers and the small cedar branches, that have been made with wax that is molten and then poured into a mold. When set, this wax is very bendy and plasticky. The smooth looking blue rings are the blue type of wax  used for making rings. They are sold as tubes; I sawed a number of rings from the tube and then carefully melted them with a torch. If you heat them too long, everything will melt into a puddle, so take a break sometimes and let everything cool down.

Wax shapes: the red in the back is soft, sticky wax, the blue is harder.

Sprueing
Notice the sticks that make all the wax shapes look like weird lollipops. This is a different type of wax that is used to build the tree (aka sprueing). Below you can see the start of a tree and the finished tree on the lid of the cylinder. Building a tree is tricky. I had many pieces, and two trees to build, so I wanted my trees to be as tight as possible. If you look at the very first picture again, you see I have some of my smallest pieces on their own little tree, which can then be set on the top of the big tree. You need about 1 mm of space between pieces, so it can be built pretty tightly. But if pieces fall off during handling, it can be difficult to repair a tight tree.

Note that I cut down all the pink wax sticks as far as possible so save both space and material. Every sprue you add is a piece of silver, so it adds to the weight and cost. Cutting down sticks of wax is always best done with a heated scalpel. Keep a small candle on your work surface to heat the knife, and paper to dry off the wax that accumulates on the blade.

This is precision work. It's helpful to hold
the tree in tweezers and fix it as well as possible while working

Before fastening the tree on the lid of the cylinder, you have to cut it to its final length (again with a heated scalpel). Then lift it carefully and weigh it to determine how much silver you need for casting. A rule of thumb is the weight of silver = 10x the weight of wax.

Once you have weighed your tree you can fasten it to the lid, again by melting the areas that are going to be in contact, both on the wax that is on the lid of the cylinder and on the bottom of the tree. Hold the tree steady while it hardens, and then it is done. If you're experienced, you might want to put the tree at a slight angle if you have bulky items that come a little too close to the wall of the cylinder. This way you can cheat a little and gain a little extra space.

A finished tree. Note that the trunk is
very short now. You only have as much
room as your cylinder is high (a little less actually)

Finished tree seen from above

Tree inside the cylinder

After fastening the tree, the cylinder is put in place and filled with plaster. We used something gypsum-based, but it was especially meant for casting - meaning it can withstand extreme heat without breaking. The plaster had to dry for about 15 minutes.

Removal of wax and preparation for casting
The wax is removed (burnt out) from the cylinder in a kiln at about 600C for 3-6 hours. My teacher had the cylinders standing at 600C just before casting, so they are hot and the heat will help the silver stay molten.

Sterling silver scrap is cut into approximately equal parts, to help with melting. If a piece is not molten it  will stay in the crucible, so it's not the end of the world, but you don't want that to happen to too many pieces.

Casting
The crucible is filled with the silver scrap and the cylinder is put in place in the centrifugal casting machine. And then the hot phase starts!

A big-ass torch, so loud that we needed ear protection

Heating the crucible; the cylinder is directly behind it

Getting hot. The silver is probed from time to time to check if
everything has melted.

Almost ready to let the centrifuge force the metal into the mold.

When the silver is completely liquid, the security pin holding the rotational device of the centrifugal caster is dropped down and it starts to spin. At that moment the flame is removed.

After casting

The rotation stops and now we can remove the cylinder with big tweezers. It is placed on a heat-tolerant surface for about 10 minutes to let it cool off slightly. At this moment the silver is still hot and orange in colour. After 10 minutes the cylinder is lifted from the surface, again with tweezers and gloves (still hot!) and quenched in a big bucket of water. The plaster will crumble and dissolve in the water, and your silver tree can be found in a now almost empty cylinder.

The hot cylinders cooling off before a water bath

The silver tree with all your items on it can now be inspected. Did you melt enough silver? In my case I had one tree where we had slightly too much silver, and the tree had a big foot of silver, and the other tree had slightly too little silver, and some of my pieces were not attached to the tree. With too little silver, there is a risk that not all cavities get filled, and the pieces lowest on the tree might end up being incomplete.

The plaster sits in all the nooks and crannies of your tree. You can try to remove it as well as possible with tweezers, brushes and water, before submerging the whole tree in pickle. As you can see in the pictures, there is a lot of oxidation that needs to be removed.

The silver tree right after casting and quenching. It's black! 

The oxidised tree, some loose pieces (too little silver, so they are not
attached to the tree, and some pickled pieces in the background)

This is how it looks after pickling:

You can see that I have started finishing the pieces in the background. First you saw off all the pieces from the tree. After that I had to do quite a bit of finishing work, like sanding, filing and polishing. As soon as I have finished some pieces entirely I will show the result.

Milestones

A few days ago I sat in a meeting with a boss at my job, and I noticed how this person sometimes looked at my necklace, which happened to be my honeycomb necklace. I sort of drifted off with my mind then (I hope I didn't miss anything vital), and thought about my sales on Etsy, and how many people spread over the whole world have bought my things, and could be wearing them right at that moment. Maybe other people would also glance at them, and wonder where they had bought their jewelry.

And just today, I hit 1,000 sales in my Etsy shop, which is amazing in so many ways. One amazing thing is that I have actually made over 1,000 items. And then I have made some more that have ended up on the scrap pile, but we're not talking about those. ;) The other amazing thing is that people have found my things nice enough to buy, and for that I want to thank everyone who has bought from me so far!

Customers have also helped me in others ways. For instance my needle ring is the product of a custom order request, and I loved it so much that I continued to make it.

So, thank you everyone! :)

My ring on Etsy's Front Page

The day I thought of my honeycomb design has turned out to be a happy day for me. I had no idea it would give my shop so many views and favourites!

The honeycomb ring can be found here on Etsy

Yesterday a beautiful treasury including my honeycomb ring made it to the front page of Etsy - yay!

Here it is:

What got me into metalsmithing?

This is the topic of the team blog roll from the Etsy Aspiring Metalsmiths Team. The thing that came to mind first is that I can't leave things alone that I don't understand.

For instance, I remember when I was a Biology student, first year at University, and I was at my first lecture on molecular genetics. I know it sounds nerdy, but I could hardly wait to hear what the professor had to say. I wanted to understand so badly how it all worked that I sat on the tip of my chair, willing him to speak faster and say more.

Then the veil is opened and all of the sudden you have stepped into that world. Sometimes I tire quickly of the thing I was so curious about, but with molecular genetics I didn't, and not with metalsmithing either.

Metalsmithing is not like some other crafts. Most you have tried out in kindergarten, and you've moved on, or not. Metalsmithing is mysterious, and may lure you in through an excessive love of jewelry that one day makes you think: what if I could make this myself... I had never really felt motivated enough to paint or draw but it turned out metalsmithing was different.

I started out with a metal clay class. Metal clay seemed to be relatively easy to get started with, and it quickly gives nice results. This is one of my first pieces:

One of the pieces from my first metal clay class

After a while metal clay wasn't enough and I wanted to hammer, forge, solder and set stones. So I started taking a class in silversmithing. Here is my first metalsmithed ring. It took me quite long to make it...

First piece I made in metalsmithing class

And that was that. I was hooked! So I bought tools, and books, and stones, and set up an ever expanding area at home where I now make my things.


Check out what other team members have to say about this subject:

SerpentsDance www.dancetothedoor.blogspot.com/
Marcus Berkner Jewelry berknerdesigns.blogspot.com/
Valerie @ LilyEmme Jewelry blog.lilyemmejewelry.com
All Wired Up Jewelry Designs www.allwiredupjewelrydesigns.blogspot.com
Kalicat Jewelry Designs kalicatdesigns.blogspot.co.uk/
Kim Bell www.kimberlybelldesigns.blogspot.com
Beatriz Fortes www.beatrizfortes.blogspot.com

Winter is coming

I had to take a picture when Yasmin made these pretty
paw prints on the frozen bannister today.

Yes, I am one of those (hooked on Game of Thrones). But winter IS coming and that means the end for my leaf jewelry until May next year. It's sort of nice - all summer long I am in search of perfect willow leaves and have in the back of my head that I should make some more fern rings or pendants before it's too late. But now it's too late, and I feel pretty good about it! Those of you who have gardens will recognize the feeling: spring and summer are glorious times in the garden but are filled with musts, shoulds and have to's.

Winter is the quiet time where nothing needs to be done (except shovelling snow, which I will ignore for now). Without winter, I wouldn't enjoy spring and summer as much.

The last of the green leaves are now on their way out.
Here the raspberry leaves that give their pretty texture
to my small post earrings with leaf texture. 

Little bird at the bowl of peanuts. Winter is high season
for the birds.

For my jewelry, I wouldn't enjoy making leaf jewelry as much in summer if I didn't have that winter break. I should really focus on my vast stone collection and try to make it a little smaller (I'm starting to believe it is impossible).

Etsy front page!

My Henry the Hedgehog is in this beautiful grey-toned treasury on the front page of Etsy today!